1000 tph limestone production line: perfect combination of technology and equipment

The 1,000-ton limestone crushing and sand-making production line project in Indonesia demonstrates the professional strength of Xingaonai Heavy Industry in the field of mining crushing equipment. The project was designed for Indonesian customers to meet their calcination and desulfurization needs. After careful planning and implementation, it has now entered the operation stage.

Project Background and Demand

As a well-known mining company in Kendari, Indonesia, Hoffman has valuable mining rights and abundant limestone resources. Faced with growing market demand and higher expectations for production efficiency, Hoffman decided to find a partner, introduce new operating concepts and technical support, and use the latter's cutting-edge technology and rich experience in the field of mining equipment to jointly build a high-standard limestone crushing production line with an output of 800-1,000 tons per hour in Kendari, Indonesia. Against this background, Xingaonai Heavy Industry has become Hoffman's ideal choice with its excellent production line customization design capabilities, rich equipment manufacturing industry experience and perfect post-operation service capabilities. The two parties hit it off and decided to work together to give full play to their respective advantages and jointly inject new vitality into the mining development of Kendari. As a well-known mining equipment supplier and service provider in the industry, Xingaonai Heavy Industry has rich experience and leading technology in the design, manufacture, installation and operation of crushing production lines. For this production line, Xingaonai Heavy Industry adopts internationally advanced crushing technology and equipment, standardized construction mode and efficient operation mechanism. With multi-stage crushing system, efficient screening device and intelligent control system, it effectively guarantees the stable operation and high output rate of the production line. Each link has been carefully designed to achieve the best crushing effect.

Production line configuration

Raw material: limestone
Production capacity: 800-1000 tons/hour
Production process: dry process
Feed particle size: ≤1200mm
Finished product specifications: 0-5mm, 5-10mm, 10-20mm, 20-40mm, 40-90mm

Main equipment

ZGCX2050 vibrating feeder: designed for ultra-heavy conditions, it can withstand the silo pressure of up to 80m³, and adapt to the initial feeding conditions of large silo pressure and high load.

PE1500*1800 jaw crusher: used for primary crushing to ensure effective coarse crushing of raw materials.

XGP500 single-cylinder hydraulic cone crusher: for intermediate crushing to improve crushing efficiency and finished product quality.

VSI1150 vertical shaft impact crusher: has both shaping and sand making functions, adopts advanced feeding mode design, and is easy to switch between different production modes.

2ZXS10400 vibrating screen and 3YKQ3080 heavy-duty vibrating screen: used for finished product screening to ensure high-quality output of finished products of various specifications.

Project advantages

Equipment optimization configuration: The production line adopts new high-efficiency complete sets of equipment from Xingaonai Heavy Industry from coarse crushing to sand making, such as PE1500*1800 jaw crusher, XGP500 single-cylinder hydraulic cone crusher and VSI1150 vertical shaft impact crusher, to ensure that the finished product shape meets engineering standards and improve product quality.

High degree of automation: The entire production line is highly automated, which not only improves crushing efficiency and operational stability, but also has a high sand formation rate, uniform particle size distribution of finished products, and good particle shape. It also greatly reduces maintenance intensity and production costs, and increases comprehensive economic benefits.

Multifunctional production equipment: The design of the VSI1150 vertical shaft impact crusher enables it to have both shaping and sand making functions. It can adapt to different production needs through simple mode conversion and enhance production flexibility.

Powerful auxiliary equipment: The ultra-heavy design of the ZG series vibrating feeder enables it to effectively cope with large bin pressure and high-load feeding conditions, ensuring the smooth operation of the production line.

Since its commissioning, the production line has won praise from customers for its stable high output and high-quality product quality. Xingaonai Heavy Industry not only provides high-quality equipment, but also provides comprehensive technical support and services to ensure the smooth implementation and efficient operation of the project.